Services

Glass Flake Coating

These coatings on the other hand, leverage the unique properties of glass flakes embedded in a matrix, creating a robust shield against corrosion on metal surfaces. These coatings provide exceptional chemical resistance, mechanical strength, and durability, making them suitable for challenging conditions where protection against harsh chemicals and environmental factors is paramount.

Both FRP linings and glass flake coatings play a pivotal role in extending the lifespan of metal structures, equipment, and pipelines by offering effective anti-corrosive solutions. These technologies exemplify the forefront of materials engineering, contributing to the longevity and reliability of critical infrastructure in a variety of industrial applications.

Turnkey Contracts

We offer comprehensive turnkey contracts that encompass the entire project lifecycle, providing end-to-end solutions for various industrial applications. Our services cover design, detailed drawings, manufacturing, and on-site installations for the following key areas:

Tank and Piping Systems: Our expertise extends to designing and installing tank and piping systems, ensuring efficient and reliable solutions for fluid storage and transportation within industrial facilities.
Air and Water Pollution Control Systems: We specialize in the turnkey implementation of pollution control systems, including scrubbers and other technologies designed to mitigate air and water pollution. Our solutions contribute to environmental sustainability by minimizing emissions.
Anodizing Plant Projects: For projects related to anodizing plants, we provide turnkey solutions that encompass design, manufacturing, and installation. Our experienced team ensures the seamless integration of anodizing processes to meet client requirements.

Our dedicated team of engineers and supervisors is well-trained to handle the installation process at the client’s site. This comprehensive approach ensures that our clients receive complete solutions, from the initial design phase to the final erection and installation of the products. We are committed to delivering high-quality, integrated solutions that meet the unique needs of each project and provide long-term value to our clients.

Lining and Coating Services

Our specialized services division is wholly dedicated to providing state-of-the-art solutions for anti-corrosive lining and coating, meticulously tailored to suit metal substrates. Our offerings stand as an unparalleled defense, effectively safeguarding your equipment from both corrosion and abrasion, thus guaranteeing its sustained integrity over time.

Through our years of operation, we have established a commendable history of achievement. This comes through our proficient application of advanced coatings, such as Polyster, Epoxy, and Vinyl Ester resins fused with Glass flake technology. Our expertise extends across a diverse range of equipment, encompassing Pipes and Fittings, Tanks, Valves, Filters, Reactors, and much more.

FRP (Fiber-Reinforced Plastic) linings and glass flake coatings represent advanced solutions in the realm of anti-corrosive applications for metal substrates. Engineered to combat the detrimental effects of corrosion, FRP linings offer a protective barrier using composite materials that include reinforced fibers.

FRP/FRV/FRE Linings – These linings are applied to metal surfaces to enhance resistance against corrosive agents, making them particularly valuable in industries such as chemical processing, oil and gas, and marine environments. Our expertise extends to coating tanks, structures, ducting, equipment, and pipelines, RCC tanks as well as neutralization pits, refinery oil storage tanks, silos, biogas reactors, and hoods

Annual Maintenance Contracts

Our commitment to client satisfaction extends to annual maintenance contracts, particularly in the power industry, where we provide specialized lining and coating services during scheduled shutdowns. These services are crucial for maintaining and enhancing the integrity of industrial assets, ensuring they operate at optimal efficiency.

In addition to scheduled maintenance activities, we go the extra mile by deploying dedicated teams that remain stationed at client sites throughout the year. These teams play a proactive role in preventive maintenance, working to identify and address potential issues before they escalate. By adopting this proactive approach, we aim to prevent breakdowns and contribute to the seamless and uninterrupted operations of our clients’ facilities.

Specialised solutions (Sugar Industry)

We have serviced the sugar industry for the last 30 years and our esteemed clients include Shri Datta Sahakari Karkhana SSK, Shri Warana Sahakari Karkhana SSK, Sangamnerbagh SSK, Mula SSK, Kopargaon SSK, Gokak Sugars, GEM sugars and Shree Renuka Sugars etc. Our list of services include –

1. FRP and Vinyl ester linings –

a. We have carried out anticorrosive FRP linings for reactors, vessels, chlorination towers, fermentors, vacuum condensers, sulphatation units, storage tanks and Biogas Digestors.

b. Glass flake coating – High abrasion and temperature resistant glass flake coatings to sulphonation towers, chimneys, booster and slurry pumps and pumps that transfer sugarcane juice.

c. FRP pipe lines for sulphatation units and corrosive fluids

d. Suyash composite four-way specialised crosses and pipes –

Properties

They have good resistance to chemicals and excellent for sulphur dioxide gas
They have good resistance to high temperatures
They do not corrode and the tensile strength is very high
They are lightweight and suitable for all weather conditions

Specifications

The crosses are light weight with three or four flanges.
Crosses come in two standard sizes of 150mm/200mm diameter and flange to flange distance of 505/555mm. Cross size and pipes can also be customised as per the requirement.
Standard Flange thickness – 25mm but could be varied.
The flanges could be of slip-on flanges or fixed flanges
Pipes have very good life for Sulphonation process